
The fan industry holds a significant position in China's national economy. The compressors, blowers, and ventilators produced are applied in various fields, making substantial contributions to the country's economic construction and development. In 2016, China entered the "13th Five-Year Plan" period. Over the past two years, as the national economy has transitioned into a new normal and industrial structures have adjusted, the fan industry has encountered both opportunities and challenges.
During the "12th Five-Year Plan" period, driven by application demands, the fan industry maintained rapid growth for over a decade. However, in the mid-to-late stages of the "12th Five-Year Plan," influenced by multiple domestic and international factors, China's economic growth rate slowed significantly, affecting the fan industry as well. Market demand remained sluggish, overcapacity persisted, internal competition within the industry intensified, corporate profitability declined, and costs rose. The fan industry is undergoing unprecedented tests.
As China entered the "13th Five-Year Plan" period in 2016, with the national economy adjusting to a new normal and industrial structures transforming, the fan industry faces both opportunities and challenges. How to manage enterprise operations and development? This magazine interviewed enterprise managers, technical experts, and industry organizations in the fan industry. Through multiple channels, we compiled relevant national industrial policies, market demands in various fields, key products and technologies in the industry, and development trends during the "13th Five-Year Plan" period. We hope to provide references for industry readers, enabling them to accurately assess the situation, seize opportunities, and navigate the vast future market.
I. National Policy Orientation and Market Demand Analysis in User Fields During the "13th Five-Year Plan" Period
With changes in the global economic situation and objective environment, there is varying degrees of overcapacity or structural overcapacity in fields such as petrochemical, coal, power, metallurgy, and steel, leading to a significant reduction in new projects and severely impacting the fan industry market. During the "13th Five-Year Plan" period, under the severe conditions of de-capacity in manufacturing and coal sectors and environmental de-pollution, various fields face challenges in transformation, upgrading, and green development.
During the "13th Five-Year Plan" period in the coal industry, the main theme will be safe, efficient, and intelligent mining, as well as clean and efficient intensive utilization of coal. Adhering to the principle of coal-based substitution, biomass substitution, and transportation substitution, petroleum substitution will be developed scientifically. The development of clean coal utilization technologies will be accelerated to continuously improve the level of clean and efficient coal utilization. Priority will be given to constructing 14 large coal bases with a production capacity of 100 million tons each, including northern Shanxi, central Shanxi, eastern Shanxi, Shendong, northern Shaanxi, Huanglong, eastern Ningxia, western Shandong, Lianghuai, Yunnan-Guizhou, central Hebei, Henan, eastern Inner Mongolia, and Xinjiang. By 2020, these bases will account for 95% of the country's coal production. Advanced energy-saving and environmentally friendly power technologies will be adopted to construct nine large coal-fired power bases with a capacity of 10 million kilowatts each in areas such as Xilingol, Ordos, northern Shanxi, central Shanxi, eastern Shanxi, northern Shaanxi, Hami, Zhundong, and eastern Ningxia. With a focus on Xinjiang, Inner Mongolia, Shaanxi, and Shanxi, the research and development of coal-to-oil and coal-to-gas technologies, as well as industrial upgrading demonstration projects, will be steadily promoted. Core technologies will be mastered, energy consumption, water consumption, and pollutant emissions will be strictly controlled, and a moderate-scale coal-based fuel substitution capacity will be formed. By 2020, a petroleum substitution capacity of over 40 million tons is expected to be achieved, including 12 million tons of coal-to-oil, 16 million tons of coal (methanol)-to-olefins, 6-8 million tons of coal-to-ethylene glycol, 20 billion cubic meters of coal-to-natural gas, and 1 million tons of coal-to-aromatics.
The petrochemical industry is expected to be optimized in the following aspects during the "13th Five-Year Plan" period: The oil refining industry will accelerate the upgrading of oil product quality to fully meet the national fifth-stage standards by 2020; the olefin industry will increase the proportion of non-petroleum-based products in ethylene and propylene production through the construction of seven major bases determined by the National Development and Reform Commission, enhancing international competitiveness and self-sufficiency through raw material diversification; the aromatics industry will continue to rely primarily on petroleum routes for production while actively promoting the industrialization of coal-to-aromatics technologies and advancing the construction of diversified raw material routes and integrated aromatics-polyester industrial bases; the chemical new materials industry will focus on developing high-end polyolefin plastics, engineering plastics, high-performance fibers, functional membrane materials, etc. According to the Belt and Road Initiative, the downstream chemical industry in the oil and gas sector should also seize the development opportunities in the "Belt and Road" strategy and accelerate international capacity and equipment manufacturing cooperation.
The steel industry's development goals during the "13th Five-Year Plan" period mainly focus on resolving overcapacity, adjusting the industrial structure, curbing disorderly competition, increasing product innovation, promoting green development, and encouraging the steel industry to go global. To address overcapacity, blast furnaces with a capacity of less than 400m³ nationwide and those with a capacity of 450m³ or less in Hebei Province are considered outdated, totaling 80 million tons, and are expected to be phased out during the "13th Five-Year Plan" period. The Ministry of Industry and Information Technology has announced three batches of "Enterprises Meeting the Standard Conditions for the Steel Industry," with 77 enterprises in Hebei Province included. These 77 enterprises have a total of 307 blast furnaces, and 56 blast furnaces with a volume of 450m³ or less and 40-ton or less steel-making converters, mainly 420m³ and 450m³ blast furnaces, are planned to be phased out. Sensitive regions such as the Beijing-Tianjin-Hebei region, the Yangtze River Delta, and the Pearl River Delta will implement capacity replacement. Meanwhile, domestic blast furnaces under construction are still being put into operation, and the total actual ironmaking capacity nationwide is expected to remain at around 1 billion tons during the "13th Five-Year Plan" period. In terms of the steel industry going global, emerging markets such as Southeast Asia and Africa have great potential for steel demand growth, especially for construction steel. Additionally, mergers and acquisitions among domestic steel enterprises will be inevitable in the coming years.
Compared with many other industries, environmental protection is the most promising industry in terms of market and development potential during the "13th Five-Year Plan" period.
During the "13th Five-Year Plan" period, the three major areas of air, water, and soil pollution control will be the focus. Investment opportunities will emerge in细分 areas such as VOCs control, black and odorous water body treatment, and soil pollution prevention and control, with performance "outbreaks" expected in 2016. In air pollution control, VOCs control and ultra-low emissions will be the main growth points. It is estimated that during the "13th Five-Year Plan" period, the VOCs market size will primarily come from the sales of VOCs control and monitoring equipment, with a market space exceeding 100 billion yuan. In water pollution control, the treatment of black and odorous water bodies has become a new hotspot in the market. From 2015 to 2020, the market size for the treatment of black and odorous water bodies nationwide is expected to be around 400 billion yuan.
Additionally, during the "13th Five-Year Plan" period, a market worth over 100 billion yuan for ultra-low emission retrofits of coal-fired power plants will emerge. The State Council Executive Meeting proposed that by 2020, ultra-low emission and energy-saving retrofits of coal-fired power plants should be fully implemented to significantly reduce coal consumption for power generation and pollutant emissions. Based on unit investment estimates of 500,000 yuan/kW for dust removal retrofits, 1.2 million yuan/kW for desulfurization retrofits, and 1 million yuan/kW for "low nitrogen combustion + SCR" denitrification retrofits, achieving the original goal of retrofitting 150 million kW of units by 2020 will bring a retrofit market of 7.5 billion yuan for dust removal, 18 billion yuan for desulfurization, and 15 billion yuan for denitrification, totaling 40.5 billion yuan.
Rail transit construction has become an important means of boosting the economy and has maintained a rapid development momentum. Despite significant achievements in railway development in China in recent years, there is still a gap in railway network density and per capita railway mileage compared with developed countries, indicating great potential for construction. Therefore, during the "13th Five-Year Plan" period, China's railway investment will remain high, and the Chinese railway market will continue to be the largest in the world. Fixed asset investment in railways during the "13th Five-Year Plan" period will be 12% higher than that during the "12th Five-Year Plan" period. By 2020, the total mileage of rail transit should reach 6,000 kilometers.
In terms of oil and gas, domestic oil production will be steadily increased. Emphasis will be placed on both onshore and offshore development, consolidating old oilfields, developing new oilfields, making breakthroughs in offshore oilfields, vigorously supporting the development of low-grade resources, and constructing nine major oilfields with a production capacity of 10 million tons each, including Daqing, Liaohe, Xinjiang, Tarim, Shengli, Changqing, Bohai, South China Sea, and Yanchang.
Natural gas development will be vigorously promoted. Following the principle of developing both onshore and offshore resources, as well as conventional and unconventional resources, the capacity to increase conventional natural gas reserves will be improved, and bottlenecks in the development of unconventional natural gas will be overcome as soon as possible to promote rapid growth in natural gas reserves and production.
The exploration and development of conventional natural gas will be accelerated. Focusing on the Sichuan Basin, Ordos Basin, Tarim Basin, and South China Sea, efforts will be made to strengthen scientific and technological research in three major areas: low-grade resources in the west, deep resources in the east, and deep-water resources offshore. Exploration and development efforts will be intensified to achieve major breakthroughs and discoveries, and efforts will be made to construct eight large natural gas production bases with an annual output of over 10 billion cubic meters each. The construction of natural gas pipelines and gas storage facilities will be accelerated. Following the gas supply pattern of "west gas eastward transmission, north gas southward supply, and offshore gas landing," the construction of natural gas pipelines and gas storage facilities will be accelerated to form a national natural gas trunk pipeline network connecting import channels, major production areas, and consumption areas. By 2020, the mileage of natural gas trunk pipelines will reach 120,000 kilometers. Technologies for recovering and utilizing vented natural gas and associated gas from oilfields, as well as comprehensive energy-saving technologies for oil and gas closed gathering and transportation and technologies for using carbon dioxide for enhanced oil recovery, will be promoted in the oil and gas industry.
Nuclear power will be developed safely. Under the premise of adopting the highest international safety standards and ensuring safety, new nuclear power projects will be launched in the eastern coastal areas in a timely manner, and the construction of inland nuclear power will be studied and demonstrated. Emphasis will be placed on introducing, digesting, absorbing, and re-innovating technologies, with a focus on promoting the research and development of AP1000, CAP1400, high-temperature gas-cooled reactors, fast reactors, and reprocessing technologies. The engineering verification of domestic independent technologies will be accelerated, with a focus on constructing major demonstration projects for large advanced pressurized water reactors and high-temperature gas-cooled reactors. By 2020, the installed nuclear power capacity will reach 58 million kW, and the capacity under construction will reach 30 million kW.
II. Development Trends of Key Fan Products and Technologies
Analyzing the economic environment and policy trends during the "13th Five-Year Plan" period, the development of the fan industry should focus on energy conservation, closely follow national energy-saving and emission-reduction projects, continuously innovate fan products, meet national energy-saving and consumption-reduction demands, and provide users with efficient and reliable fans of various types to enable enterprises in the fan industry to achieve better economic benefits.
Upgrading and Retrofitting Energy-Saving and Emission-Reduction Technologies
Among general mechanical products, ventilators, blowers, and compressors are energy-consuming products with a wide range of applications. Vigorously developing efficient and energy-saving general mechanical products and continuously improving their technological levels are of great immediate and long-term significance for China's energy conservation and consumption reduction, improving energy utilization efficiency, and achieving energy-saving and emission-reduction goals in various sectors of the national economy.
(1) According to the Notice on the Action Plan for Upgrading and Retrofitting Coal-Fired Power Plants for Energy Conservation and Emission Reduction (2014-2020), the coal-fired power industry should accelerate the upgrading and retrofitting of coal-fired power generation to achieve "three reductions" in coal consumption for power supply, pollutant emissions, and the proportion of coal in energy consumption, as well as "three increases" in the quality of safe operation, the level of technological equipment, and the proportion of coal-fired power in coal consumption. Therefore, technologies and equipment for 300,000-kW subcritical units, 600,000-kW subcritical units, 1-million-kW ultra-supercritical units, and flue gas desulfurization and denitrification in coal-fired power stations will be the focus of future coal-fired power development. The research and development of technological upgrades and retrofits for forced draft fans, induced draft fans, primary air fans, booster fans, and flue gas recirculation fans used in boilers are essential to improve the reliability of fans in coal-fired power units and reduce energy consumption. The requirements for fans in large-scale power stations with Chinese characteristics are that their performance parameters can meet the needs of thermal power generating units of 300-1,200 MW and above (250-900 m³/s, 5.0-12 kPa), with higher pressure coefficients; fans equipped with adjustable performance to adapt to variable speed regulation (especially frequency conversion regulation); dynamic and static regulating fan units suitable for small steam turbine drives; fan products with a maximum efficiency of no less than 89%, a wider reliable operation range, broader performance regulation, higher efficiency at low loads, and lower noise.
(2) Exploring the market for waste heat and pressure energy recovery. Developing new energy recovery products for industrial steam and waste heat power generation in industries such as cement, glass, steel, and petrochemicals. Utilizing turbine expansion energy recovery systems, screw expansion energy recovery systems, and hydraulic turbine energy recovery systems for process waste heat and pressure recovery and comprehensive utilization of residual energy. In the comprehensive utilization of sintering waste heat, blast furnace gas waste heat and pressure recovery, and heat energy in the metallurgical industry, technologies and equipment for gas power generation from blast furnaces, converters, and coke ovens, as well as steam turbine power generation technologies and equipment, such as large centrifugal blowers for blast furnaces, will be utilized. Complete sets of technologies and equipment for high-performance large compressors for recycling waste gas discharged in the production of industries such as oil, petrochemicals, and coal.
(3) The treatment of industrial sewage, agricultural sewage, medical sewage, and urban domestic sewage in industries such as oil, petrochemicals, and coal requires extensive use of various new types of fans for research and development or technological retrofits. For example, the application of magnetic levitation blowers developed in recent years.
(4) The development of recycling technologies and complete sets of units for coalbed methane and shale gas.
(5) Technologies and equipment for flue gas desulfurization and denitrification in steel sintering machines.
(6) Technologies and equipment for boosting and recycling associated gas from oil.
(7) The widespread application of steam compressors/blowers in the MVR (Mechanical Vapor Recompression) market. The MVR process is mainly used in evaporation concentration, evaporation crystallization, and low-temperature evaporation processes, with application fields including industrial wastewater and landfill leachate in the environmental protection industry; chemical product production, chlor-alkali, partial steam energy recovery, seawater desalination, concentration and crystallization of organic additives, and purification of flavors in the chemical industry; evaporation, concentration, and crystallization in the food and pharmaceutical industries.
Aiming to achieve the localization of major national technological equipment, adhering to the development of high-end equipment
In terms of independent research and development, the focus will be on developing world-class new products and forming series, carrying out major technological breakthroughs. Through independent research and development, technological cooperation, and mergers and acquisitions, the design, manufacturing, service, and complete set capabilities of leading products in the fan industry will reach international advanced levels.
The needs of large ethylene units (1.5 million tons/year), PTA units (1.1 million tons/year), 20 million-ton-level oil refining units, natural gas pipeline boosting and transmission units (20 MW and above large natural gas long-distance pipelines, including gas turbine-driven compressor units with a capacity of 30,000 kW for long-distance pipelines and motor-driven compressor units with a capacity of over 20,000 kW), 2×1.8 million-ton/year methanol units, air separation units with a capacity of 100,000-150,000 m³/h (axial flow centrifugal air compressors, high-pressure oxygen compressors, expanders, etc., 70,000-80,000 m³/h multi-shaft air compressors for air separation, multi-shaft booster compressors, etc.), large-scale liquefied natural gas (LNG) units (MR1 mixed refrigerant centrifugal compressors, MR2 mixed refrigerant centrifugal compressors for 5.5 million-ton/year LNG units, high-pressure plate-fin heat exchangers with a design pressure of 10-14 MPa), floating liquefied natural gas (FLNG) units, etc., will be satisfied.
Focusing on the development of important products in the energy field
Boosting for natural gas generators or natural gas boilers; catalytic cracking of oilfield petroleum; recovery of light hydrocarbon gases and various compressors in gas fractionation units during refining and petrochemical processes; hydrogenation refining, dewaxing of lubricating oils, propane deasphalting compressors; various compressors for boosting, transmission, and recovery in chemical processes; various compressors for the recovery of coalbed methane (gas gas); various compressors needed for the exploitation and utilization of shale gas; compressors required for processes such as the synthesis of EPDM rubber, butyl rubber/brominated butyl rubber, ABS rubber in synthetic rubber; compressors for EO/EG (ethylene oxide/ethylene glycol), acrylic acid, and VAM (vinyl chloride monomer).
Key technological developments for the main helium fan and helium compressor for high-temperature gas-cooled reactor nuclear power. Including efficient basic stages; static and dynamic strength analysis and anti-seismic optimization technology for casing structures, design technology for compressor flow paths; research on hot shutdown techniques; and research on sealing.
Independent research and development of key nuclear-grade and non-nuclear-grade fans and nuclear power HVAC systems that meet the requirements of third-generation nuclear power technology.
Research on gas separation equipment technology for offshore engineering (development of low-temperature air separation equipment and normal-temperature gas separation equipment for offshore environments).
Breakthroughs in key technologies for large-scale turbine compressors
(1) Research on key technologies for vibration and noise reduction in large compressor units (over 1000 kW).
(2) Research on core technologies and products for air separation equipment: research on energy-saving and consumption-reduction technologies for air separation equipment, research on energy efficiency assessment technologies, research on engineering complete set design technologies, precise design, establishment of simulation models, refined design technology research and standardization, research on the safety design of air separation equipment and systems.
(3) Research on key technologies for wind tunnel systems and compressor systems for core components. Based on the successful development of the 0.3m low-temperature transonic wind tunnel compressor, in-depth model-level experimental research and comprehensive performance experimental research on prototypes under various operating conditions will be carried out in combination with the low-temperature transonic wind tunnel. Large-scale torque scales, high-precision rotor high-speed dynamic balance test stands, vacuum overspeed test stands, etc., will be constructed for rotor dynamics research, wind tunnel system research, low-temperature and fan structure research, low-temperature material application research, compressor aerodynamic performance research, and large-scale axial flow compressor manufacturing technology research to ensure that the developed large wind tunnel compressors meet the operational needs under various operating conditions.
(4) The difficulties in the technological development of centrifugal compressors include: compressors for working media such as supercritical carbon dioxide or hydrogen sulfide with high pressure ratios; research on energy-saving and optimized operation technologies for wide high-efficiency zone centrifugal compressor systems; research on high-density gas centrifugal compressors; integration of axial flow and centrifugal compressor technologies; and configuration of an appropriate diffuser for centrifugal compressors applied in each field.
Integrated units will be the key focus for China's turbine compressor enterprises in the future. Integrated units adopt high-speed motors and magnetic bearings and are used in special occasions such as pipeline transmission and underwater applications. Internationally renowned compressor manufacturing enterprises such as GE, MAN Turbomachinery, Siemens, and Dresser-Rand have successively launched integrated units. Integrated units have a compact structure, a small footprint, high reliability, simple maintenance, zero leakage, and low noise. For example, GE's ICL integrated unit has a power of 15 MW, a pressure of up to 103 bar, and a flow rate of 30,000 m³/h. MAN Turbomachinery's HOFIM integrated unit has a maximum flow rate of 230,000 m³/h and a maximum pressure of 300 bar.
(5) With the large-scale development of petrochemical, air separation, and other units, as well as the development and application of heavy-duty gas turbine technologies, axial flow compressors are developing towards large-scale, high-efficiency, and high-load directions. In-depth research on internal flow mechanisms is ongoing, with design methods based on unsteady flow theory being increasingly applied. To achieve unit miniaturization, the single-stage pressure ratio is continuously increasing, and transonic and supersonic cascade design technologies used in the aviation industry are being applied in stationary axial flow compressors. Additionally, to expand the stable operating range of compressors, research on rotating stall and surge mechanisms is being carried out, and casing treatment technologies are being used to expand the stable operating margin of axial flow compressors.
(6) Research on efficient, reliable, and intelligent control of high-end compressors. The energy consumption of high-end compressors accounts for a very high proportion of the total energy consumption in China's process industries. The efficient and reliable operation of high-end compressors is of great significance for energy conservation, emission reduction, and achieving sustainable development.
Greenization, intelligence, and informatization are the development directions of high-end compressors. Research focuses include: automatic fault prediction and health management of high-end compressors; efficiency monitoring of high-end compressors; self-healing regulation and control technologies for high-end compressor faults; intelligent regulation and control technologies for the adaptation of high-end compressors to processes; intelligent high-end compressor technologies; and key technologies for the in-service remanufacturing of high-end compressors.
The greenization and intelligent development of high-end compressors require innovative designs, which first face challenges in design specifications. Additionally, for innovative design high-end compressor products, users' selection and application also face challenges.
Key development focuses in basic theoretical disciplines
Numerical, theoretical, and experimental research on the internal loss mechanisms and unsteady flows of fluid machinery; analysis and research on the dynamic characteristics and stability, detection, and diagnosis of compression systems; simulation analysis of the noise and aeroacoustics of fluid machinery; predicting, analyzing, and solving fan noise using large eddy simulation methods; inverse design methods for compressors; control methods for rotating stall and surge in compressor fans; in compressor testing, in the future, in-depth research and development will be carried out to improve the efficiency of the entire unit. Probe measurements will be widely used to measure the internal flow field of compressors, analyze the matching performance of internal impellers in compressors, and the matching performance of stators and rotors to achieve the highest efficiency of the entire unit. Further optimization of compressor product structures will be carried out. The development of integrated compressor units will become mainstream in the future, and the measurement technologies for all compressors will also correspondingly require improvement, such as increasing the measurement of electrical parameters.
Development directions of intelligent manufacturing and new process technologies
In the future, the manufacturing of fans will usher in the era of intelligent manufacturing. Digitalization, electronic automation, informatization, and robotics are the basic elements of intelligent manufacturing. The application of these technologies will inevitably promote the improvement of fan manufacturing levels, stably and reliably improve product quality and work efficiency, and greatly reduce the labor intensity of operators.
With the development of a new generation of information technologies, intelligent manufacturing, new materials, and new process technologies, traditional CNC machining will achieve breakthrough developments. High efficiency, high precision, and intelligence, as well as the diversity of manufacturing methods, will be the norm for the future processing of heart components of fluid machinery such as impellers and blades. CNC electrical discharge machining technologies for complex impellers and blades, automatic welding technologies for impellers, and 3D printing technologies based on additive manufacturing will be more widely applied. To adapt to this technological transformation, corresponding material research will become the key to restricting manufacturing and processing efficiency and technology in the future, and its research is urgent.
The development direction of ventilators is from low-end to high-end
First, the system optimization design of ventilators should be strengthened to further improve overall performance (meeting or exceeding national first-level energy efficiency standards) and reduce costs while ensuring reliability. Second, product characteristics should be highlighted in terms of high-temperature resistance, anti-adhesion, corrosion resistance, wear resistance, noise reduction, and the application of new materials. Third, the operational analysis of user systems should be strengthened to improve the accuracy of fan design and selection and enhance the operational energy efficiency of user systems. In terms of energy-saving regulation during operation, in addition to adopting relatively advanced methods for regulating variable-pitch blades, dual-speed motors, hydraulic couplings, and various methods for regulating AC motors, new devices for speed regulation and energy saving have emerged for large ventilators—multi-stage hydraulic speed transmission devices.
The key development of blowers is a full range of single-stage high-speed blowers
Single-stage high-speed blowers are developing towards a full range of products with various high, medium, and low pressure ratios. Aiming for high efficiency, reliability, oil-free operation, and wide coverage, and taking serialization, modularization, and standardization as the starting points, the comprehensive performance of products will be improved. In the future, vigorous research and development work on energy-saving blowers will be carried out. Product efficiency will be improved by improving impeller profiles, flow path components, and inlet guide vane regulation. Additionally, an exhaust gas turbine will be installed at the other end of the blower's main shaft to recover the expansion work during exhaust gas emission, which is also an energy-saving trend.
Realizing the upgrading and replacement of traditional products for central air conditioning fans
Fans are required to have higher energy efficiency, smaller size, lighter weight, lower noise, and more beautiful appearance. Many air conditioning manufacturers have set silent fans as an important research and development topic, improving the overall efficiency of units from motors and fans.
Roots blowers
The main development directions of Roots blower technology at home and abroad are: first, optimizing product structures and performance using advanced design and manufacturing technologies, especially optimizing impeller structures and blade profiles to improve blower efficiency and product reliability; second, achieving high-speed miniaturization, integration, optimization of supporting components, and intelligent monitoring of Roots blowers, supplemented by advanced sound insulation and noise reduction designs to develop energy-saving and lightweight Roots units with long operation and maintenance cycles, making blower operation and maintenance more convenient and faster; third, developing Roots application technologies, such as special Roots technologies for boosting and transporting various industrial gases and the development of Roots-type compressors for MVR.
III. Fan Enterprises Need to Assess the Situation and Strengthen Their Internal Capabilities
During the "13th Five-Year Plan" period, the fan industry should adhere to the new industrialization path of integrating information technology with industrialization, take "energy conservation, environmental protection, and new energy" as the development direction, target market and customer needs, rely on technological innovation, grasp differentiation and product cost leadership, practice the business philosophy of "innovation, efficiency, execution, and超越," provide reliable, efficient, energy-saving, and environmentally friendly high-quality products and excellent services to the market and users, and achieve steady, healthy, and sustainable development of enterprises. Following the idea of transformation and development, continue to take the path of high-end technology and "manufacturing + services" to achieve the goals of optimizing the industrial structure, transforming the development mode, establishing an innovation system, and strengthening and optimizing enterprises.
Vigorously promoting independent innovation work
During the "13th Five-Year Plan" period, efforts should be accelerated to enhance enterprises' product development, manufacturing, and testing capabilities, explore technology development directions guided by market demands, and develop and produce large-scale, high value-added, and high-tech energy-saving fan products through strong alliances, university-enterprise cooperation, and other methods to promote the development of the fan industry through technological innovation. The State Council issued "Made in China 2025," clarifying that intelligent manufacturing is the main direction for building a manufacturing powerhouse. Strengthen the construction of enterprise technology centers, rely on major technological equipment and market demands, do a good job in product research and development and technology reserves, form a technological innovation system with technology centers as the main body and "industry-university-research" as the support, and create a research and development base for advanced domestic fans.
Shaping brands, expanding enterprise influence, and expanding market share
Brands are the images of enterprises and the sum of their behaviors in management, quality, reputation, service, etc. During the "13th Five-Year Plan" period, fan enterprises should strengthen brand cultivation work and gradually shorten the distance with internationally renowned fan brands. Manufacturing enterprises have successively applied cross-border e-commerce to undertake overseas orders, expand exports, build independent brands, and enhance sales and service capabilities.
Carrying out technological transformations
Focusing on adjusting the product structure and process routes, improving product research and development capabilities, process guarantee capabilities, and product service capabilities, carry out enterprise technological transformations with a high starting point and high level, continuously phase out outdated production capacities, and improve the technical, quality, and capability levels of enterprises in undertaking major equipment products and advantageous products to reach or approach contemporary world technological levels and domestic advanced levels.
Accelerating the cultivation and reserve of compound technical talents
During the "13th Five-Year Plan" period, efforts should be accelerated to build learning-oriented enterprises and establish scientific mechanisms for the growth and development of employees and the selection and appointment of personnel. Cultivate existing talents, introduce external talents, and hire part-time research-oriented, management, and sales talents through multiple channels and means. With the development of interdisciplinary studies and the emergence of new disciplines, enterprises have a more urgent need for compound technical talents who understand both management and technology. Accelerate the cultivation and reserve of compound technical talents who understand both management and technology to build a strong and excellent professional talent team.
Strengthening the investment in new equipment and new processes
In today's world, technological development is changing rapidly. For the manufacturing industry, new equipment and new processes represent efficiency, quality, and reputation. During the "13th Five-Year Plan" period, enterprises need to continue to increase investment scales and use new equipment and apply new processes to solve problems in enterprise processing.
Enterprise informatization construction
Currently, the ERP systems operated by enterprises can basically meet the requirements of a unified information platform integrating enterprise production, operation, and decision-making. Some enterprises have launched product lifecycle management software (PLM), which standardizes the design process, improves the circulation speed of technical documents, enhances the commonality of parts and components, significantly improves work efficiency, and shortens the research and development cycle. The next step is to further improve the informatization level to better integrate logistics, capital flow, personnel flow, and data flow in real-time, efficiently, dynamically, and seamlessly, promote the adjustment and optimization of the industrial structure, and promote the modernization of enterprise management and the improvement of technological levels.
Expanding financing channels and exploring new business models
Lay a solid financial foundation for expanding and strengthening enterprises, advocate the adoption of various operational models such as the energy performance contracting model and the PPP model to support the sustainable development of enterprises.
IV. Overall Development Goals of the Fan Industry During the "13th Five-Year Plan" Period
By the end of the "13th Five-Year Plan" period, China's fan industry enterprises should strive to become world-leading providers of compressor, blower, and ventilator products, services, and system solutions. Transform from a manufacturing-oriented enterprise to a manufacturing and service-oriented enterprise. On the basis of single-unit manufacturing and sales, diversify into equipment complete sets and productive service industries. Transform from being primarily oriented towards the Chinese market to being primarily oriented towards the domestic market and supplemented by the international market.
Maintain moderate growth in the industry's economy. During the "13th Five-Year Plan" period, the economic growth rate of the fan industry should be maintained at 6%-8%.
The localization rate of major technological equipment has been significantly improved. By 2020, the localization rate of fans in major fields such as petrochemicals, nuclear power, ultra-supercritical thermal power, oil and gas gathering and transmission, natural gas liquefaction, and deep coal processing will reach over 80%.
The proportion of mid-to-high-end fan products has significantly increased. Strengthen the research and development of mid-to-high-end and energy-saving products, and increase the proportion of high-end products such as large air separation units, centrifugal compressors, and axial flow compressors from the current 50% to over 70%.
The number of large and medium-sized enterprises has further expanded. By 2020, the fan industry will form two enterprises with an output value of over 10 billion yuan; 3-5 enterprises with an output value of 5-10 billion yuan; and 8-10 enterprises with an output value of 1-5 billion yuan.
Promote the "integration of information technology with industrialization" in enterprises. During the "13th Five-Year Plan" period, the fan industry will further move towards informatization, with key backbone enterprises driving other enterprises to increase the development and promotion and application of flexible manufacturing systems and computer integrated manufacturing systems, and develop towards intelligent manufacturing, gradually realizing the information digitization of products and the intelligence of the manufacturing process.
Strengthen the adjustment of the industrial structure. To address the contradiction of overcapacity in low-efficiency ventilator product production, structural adjustments will be carried out centered around "control, elimination, transformation, and improvement." Product elimination suggestions will be timely provided to relevant government departments, and product elimination catalogs will be formulated in cooperation with the government to guide enterprises to compress and eliminate outdated production capacities based on market orientation, promote technological progress and industrial structure upgrading in enterprises, and develop from low-end products to high-end products.
Gradually improve the complete set and integration capabilities of products.
For a long time, China's equipment manufacturing enterprises have focused on single-unit manufacturing, with poor engineering complete set and integration capabilities and low product concentration. However, renowned foreign manufacturing companies not only produce centrifugal compressors and axial flow compressors but also gas turbines, steam turbines, expanders, reciprocating compressors, pumps, screw pumps, etc. Enterprises can only transform from pure manufacturing to engineering complete sets and modern service industries by increasing the research and development efforts of high-end products, relying on national major equipment projects, establishing engineering research centers and several enterprise strategic alliances, and jointly carrying out joint design and research.
Carry out styling design and industrial design of products
Styling design of products refers to design related to the morphological aspects of machine styling. It includes morphological design that fully expresses the functions of the machine, design that realizes the methods and processes of morphological structures, and human-machine relationship design that achieves convenience, suitability, and environmental coordination. Through the styling design of machines, the functional, structural, process, material, human-machine relationship, morphological, color, and other factors of the machine, as well as engineering and technical issues related to styling design, and the artistic expression of the styling form are naturally integrated to form a unified sensory image and a unified social image, which can play a role in enhancing, shaping, and disseminating the corporate image, strengthening the overall quality of the enterprise, creating brand effects, and winning profits in the fierce market competition. Industrial design of products should attract the attention of compressor manufacturing enterprises.
Encourage the establishment of product reliability testing platforms by national key laboratories for compressor technology to provide technical services for product reliability in enterprises and gradually implement product reliability assessments throughout the industry; encourage enterprises to accelerate the construction of technical infrastructure platforms for product testing and detection to provide basic guarantees for product development and performance testing. It is suggested that relevant government departments provide support in terms of policies and funds.
Expand the international market. Implement the "going global" development strategy, utilize both domestic and international markets, focus on expanding export channels, actively utilize the "Silk Road Economic Belt," the "21st Century Maritime Silk Road," and the construction of six major economic corridors including the China-Mongolia-Russia Economic Corridor, the New Eurasian Continental Bridge, the China-Central Asia-West Asia Economic Corridor, the China-Indochina Peninsula Economic Corridor, the China-Pakistan Economic Corridor, and the Bangladesh-China-India-Myanmar Economic Corridor, and fully utilize the preferential policies of zero tariffs to expand the export of fan products.
Develop productive service industries and take service businesses as the driving force for takeoff.
With the progress and improvement of manufacturing technologies, a trend has emerged worldwide where the high added value of each link in the manufacturing industry chain is continuously shifting towards the upstream and downstream ends of the chain, that is, towards engineering complete sets, technological development, maintenance, and remanufacturing services. The separation of productive service industries from manufacturing industries is an inevitable trend in the rapid development of global manufacturing industries. Some internationally renowned large manufacturing enterprises have achieved transformations to service providers, with service business income exceeding 50%. Therefore, enterprises in the fan industry should expand their business scales, promote their future development, extend from single-unit equipment manufacturing and supply to unit engineering of equipment complete sets and process flow units, and provide system solutions to customers through multiple service models—implement turnkey projects and promote the transformation and upgrading of their industrial structures.
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